ZongshenForum.com

Models => Sportbikes => Topic started by: xanthmo on June 23, 2008, 06:46:25 PM

Title: ZS250GS Technical problems
Post by: xanthmo on June 23, 2008, 06:46:25 PM
So far, I have not had any trouble with my bike, although I have heard other riders had problems starting theirs, or with assembly.
Title: Re: ZS250GS Technical problems
Post by: drummerben on June 24, 2008, 07:25:59 AM
Hey--

Two things to post:

1)So far, my mpg has recorded at about 55mpg. I am hoping that with some time, that will increase. As I learn how the bike handles, I can adjust my driving to optimize its mpg potential.


2) What kind of fuel do you use? I haven't been able to start the bike the past couple of days. Everything seems to check out--battery, spark plug, fuel--but I can't seem to get it to start. The starter will turn, but the engine just won't crank. A friend of mine suggested that I got bad gas. I filled it with reg. unleaded--should I be using higher grade? Are motorcycle engines, just that sensitive? The manual said 90 petrol--but I didn't know what that meant.

Any Ideas?
Title: Re: ZS250GS Technical problems
Post by: xanthmo on June 24, 2008, 09:44:52 AM
Hi drummerben,

It sounds like you may have a fuel delivery problem, with your string of problems.  I would maybe start asking for a replacement carb, and see if that smooths things out for you.

I have been using 87 octane fuel without any problems starting or accelerating.  

I am really not familiar with the capacity of the tank, I will have to research this, but I have only put in one tank of fuel so far, and have rode 149 miles, as of today, and still have around half a tank left.  I will post more figures as I research, and eventually have to refill.
Title: Re: ZS250GS Technical problems
Post by: drummerben on June 24, 2008, 12:45:57 PM
Could it be the fuel filter? Not sure where that is located or how to replace it, but I suppose it couldn't hurt to try.
I'll let you guys know as I get results.
Title: Re: ZS250GS Technical problems
Post by: motorstar rider on June 24, 2008, 07:53:16 PM
Sir drummerben did you check the fuel cut-off switch/valve? Should be in ’on’ position…
If your bike doesn’t have an external fuel filter you may want to consider this, I installed an aftermarket fuel filter and add a few inches of fuel hose, just to make sure no dirt/water particles enter the carb

(http://http://i216.photobucket.com/albums/cc180/starmotor/PICT0159.jpg)
(http://http://i216.photobucket.com/albums/cc180/starmotor/PICT0165.jpg)
Title: Re: ZS250GS Technical problems
Post by: Myth on June 25, 2008, 07:09:15 AM
Hey Xanthmo,

From everything I've seen it should have a 5.3 gal tank.
Title: Re: ZS250GS Technical problems
Post by: xanthmo on June 25, 2008, 08:59:16 AM
Yeah, I was guessing on the tank size, I really don't know, and haven't looked at the manual.
Title: Re: ZS250GS Technical problems
Post by: drummerben on June 25, 2008, 12:15:55 PM
I'll def. do that as soon as I figure out my current problem.

Thanks for the advice!
Title: Re: ZS250GS Technical problems
Post by: drummerben on June 27, 2008, 06:04:09 PM
So I finally figured out my problem!!! :D  

I had a mechanic friend look at the bike and we found that it was, of course, a carb problem.  It seems that the ?float pin? was bent and would not allow gas to flow to the spark. I called Vince at Scooter Dynasty and he is sending out a new carb on Monday. I was pleasantly surprised that he didn't fight the issue (although I guess I shouldn't be surprised).

Anyway, I should be up and running in a week and a halfish. I'll let you guys know when I get going.
Title: Re: ZS250GS Technical problems
Post by: Brooks14 on June 29, 2008, 07:16:29 PM
Hi I just got a ZS250GS . I think its a great bike  :D
Title: Re: ZS250GS Technical problems
Post by: gstang on July 08, 2008, 04:36:57 AM
hi my bike is surdging real bad at higher rpms. at about 65mph to 70 it is the worst. if i rev the engine in netural you can feel and hear the surdging starting at 6000 rpms. checked fuel delivery no problem there. any body know anything about the ignition system does it have a revlimiter ect? everything else on the bike is great just one little bug.
Title: Re: ZS250GS Technical problems
Post by: drummerben on July 08, 2008, 02:25:22 PM
Not a big engine enthusiast nor do I know too much about motorcycle repair, but I do have the same issue. My brother was telling me that, depending on your power band, at higher rpms you can float the valves. Not sure exactly what that means other than that your pistons are basically moving faster than explosions can take place, hence the seeming fuel problem.  

Like I said, I'm not sure if this is the correct diagnosis but it seems reasonable. Another possibility is that fuel in the float bowl can't keep up with the open accelerator for extended periods. The former theory is probably a better solution, but these are the only ones I've been offered.

Let me know if you find something else.
Title: Re: ZS250GS Technical problems
Post by: drummerben on July 08, 2008, 03:25:37 PM
Just an update...still haven't received my new carb from Scooter Dynasty. Talked to Vince today and he said that he just shipped it out yesterday (7/7) when it should have been shipped out last Wed. Disappointed to say the least. Fortunately, they have been good about taking care of the problem...just slow to resolve.  I'll let you know when I get it taken care of.
Title: Re: ZS250GS Technical problems
Post by: GRob-GS250 on July 08, 2008, 06:01:48 PM
Its just my thoughts but...
I would think that running this bike (or any 250 Bike) at 65 to 70 mph for more then just a minute or so would cause harm to the engine. When i bought mine I was told that the top speed was 65 or 70 mph, And its NOT recommended to run it that hard,(especially when new). I always knew it was a around town kinda bike and likes to be run at 45 to 55 mph, I do not believe it to be a interstate bike at all. The speed limit from my house all the way to work is 45 mph so its perfect for me. I would suggest getting a 400 at least for 65 to 70, If I remember my old 400 LTD had a top speed of 120 and it was ok to cruise it at 65 to 70 (but NOT 120), I dont think that top speed is cruising speed.  Its just my thoughts...
Title: Re: ZS250GS Technical problems
Post by: xanthmo on July 08, 2008, 06:44:07 PM
I can get to 65 pretty easily, but beyond that I feel like the engine is being pushed.  I am however curious what my actual speed is vs. speed shown on speedo.  I have not been over 55 speedo indicated in traffic, however, on the same roads I typically cruise 65 in my car.  I am wondering if 65 indicated is actually 70.

I plan to borrow my brothers Tom Tom for a different perspective.

I still have not registered the bike either, and the old plate I had expired in June, so I am shut down until I can get over to the DMV.
Title: Re: ZS250GS Technical problems
Post by: drummerben on July 08, 2008, 06:54:34 PM
I agree, this is not a bike that is built for speed or racing, but a "around the town" bike. Considering that the Chinese mostly build scooters for the small commuting, it stands to reason that building a bike that exceeds the 70's would be a bit excessive. My commute goes from 35 to 65 but I usually don't go over 55.
Title: Re: ZS250GS Technical problems
Post by: motorstar rider on July 09, 2008, 12:59:58 AM
Quote from: "gstang"
hi my bike is surdging real bad at higher rpms. at about 65mph to 70 it is the worst. if i rev the engine in netural you can feel and hear the surdging starting at 6000 rpms. checked fuel delivery no problem there. any body know anything about the ignition system does it have a revlimiter ect? everything else on the bike is great just one little bug.

sir try to do some 'tune-up', your carb could be running lean or rich, you could start from 1 3/4 turn from closed position of the a/f mix screw, i sometimes run my zongshen at 70mph and above (but not beyond 74) for few minutes on clear roads and no surging at all
Title: Re: ZS250GS Technical problems
Post by: gstang on July 09, 2008, 01:17:16 PM
thanks for all the input and help. I finaly found that the air filter was saturated in oil changed it and eliminated the pollution stuff and it runs likle a dream. i mean really how much pollution can such a small engine emit? seems to have helped performance. thanks again for all the help
Title: Re: ZS250GS Technical problems
Post by: drummerben on July 09, 2008, 01:24:21 PM
gstang...
what exactly did you remove and how much speed are you getting?
Title: Re: ZS250GS Technical problems
Post by: GRob-GS250 on July 09, 2008, 10:17:17 PM
Pollution stuff??    
Id kinda like to know what was removed as well...
Title: Re: ZS250GS Technical problems
Post by: gstang on July 11, 2008, 06:55:02 PM
well the little pollution pump on the right front of the bike was removed and i re routed the hoses. eliminated the small hose from the intake to the pump and to the carbon canister on the left front of the bike.Just put a vacume cap on the nipple on the intake. the crank case breather was split three ways and i re routed it directly to the air box. did leave the carbon canister with only the fuel tank vent hooked to it just in case.As far as the tube coming out of the head i took the fitting out of the head and put a small weld in it to seal it off. otherwise it would be a direct exhaust leak. I have reached 80 mph on my bike and i am a big fellow. I have a 35 mile commute to work and i average 65 mph not pushing it. I can run 70-75 but it has to be hard on the bike for that extended amount of time. thinking of regearing the bike to bring the rpms down some. also an exaust change to help it brethe. Im gonna push my little zongshen to the max see waht it can handle(without killing it). I belive this bike has alot of potential that was ruined by pollution junk.
Title: Re: ZS250GS Technical problems
Post by: xanthmo on July 11, 2008, 10:56:27 PM
It is a 230cc, but it is also a single cylinder.  

Do you have any pics of the mods?
Title: Re: ZS250GS Technical problems
Post by: drummerben on July 20, 2008, 04:20:24 PM
Hey guys...

Just got my new carb from Scooter Dynasty (finally). I installed it, but bike still won't start. I've actually gotten it to fire a few times, but nothing that catches for more that a few seconds. Is there something I am missing with installing a new carb or am I screwed.
Title: Re: ZS250GS Technical problems
Post by: choylifutsoccer on July 20, 2008, 09:03:05 PM
Ouch..I'm sorry to hear that.
Although I'm not too experienced with motorcycles, did you use the choke while starting it? Did you adjust all the needle settings? Is your spark plug fouled again? Is your battery still strong after it's been sitting for these few weeks? Uh..what else..oh..did you check the airbox to see if the filter element has a problem? And lastly..the most impossible of all, is the new carburetor broken too?  :shock:
Title: Re: ZS250GS Technical problems
Post by: drummerben on July 21, 2008, 04:48:30 AM
I hope the new carb isn't broken....I did do all of the other things you mentioned with the exception of needle settings. Are the factory settings not sufficient. I don't know much about needle adjustment, so I might need to consult someone about that.
Title: Re: ZS250GS Technical problems
Post by: fletc2239 on July 22, 2008, 06:45:47 AM
Ok Here is my problem. The bike Runs fine I don't have a problem shifting the gears  up .the problem come when  i leave the bike to idle . It keeps shutting off . Also when I'm slowing down and I down shift the bike shuts off. This is probably an easy fix , does anyone have any suggesions..?
Title: Re: ZS250GS Technical problems
Post by: drummerben on July 22, 2008, 02:35:03 PM
How's the bike running...choppy, smooth--It may be the spark plug. Check to see if it is fouled. It will be black/charred. You may need to replace it. An easy, cheap fix if that's the problem.
Title: Re: ZS250GS Technical problems
Post by: xanthmo on July 22, 2008, 02:36:25 PM
Hi Fletc,

What RPM is your bike idling at?  The manual says 1400, but mine shuts off under about 1600, so I keep it a little bit higher.  You can adjust the idle with the long screw on the left side of the bike (opposite side of the muffler).  The screw points down from the carb and has a spring on it.  If you turn it a little bit at a time, you should hear the idle speed up, and adjust it until it stays running.
Title: Re: ZS250GS Technical problems
Post by: xanthmo on July 22, 2008, 02:37:12 PM
Have you had any luck yet drummerben?
Title: Re: ZS250GS Technical problems
Post by: drummerben on July 22, 2008, 03:10:11 PM
Not yet...I'm waiting for a friend of mine to come and look at it. It's my hope that this will fix it. If I can't, I may just try and sell it and get something else. I'm kinda at an impass right now. Frustrated to no end. I haven't been riding long, but the taste is good and I want it back.
Title: Re: ZS250GS Technical problems
Post by: Myth on July 23, 2008, 07:24:12 AM
Quote from: "Brooks14"
Hi I just got a ZS250GS . I think its a great bike  :D

Alright Brooks14,
Looks like your "?" went unanswered.  It might behove you to open a new topic when asking a question.  That way people won't overlook it for the original "?" and things might stay a little less confusing.  Cool?  But, by the by, my bike came with a components catalog.  I don't know if anyone else has recieved this catalog, but the "Throttle Cable" is on page 29 and it's part number is 72400-M567-0000. This part number is from the Zongshen main company so you'll probably need to contact them and give them this part number to order a replacement.

Here's a link to the main page. (I think)
http://www.zongsheninternational.com/webtest/ (http://www.zongsheninternational.com/webtest/)

I hope this helps.
Title: Re: ZS250GS Technical problems
Post by: choylifutsoccer on July 23, 2008, 09:28:00 AM
Actually, he started a new thread but also posted in several other threads too.
Title: Re: ZS250GS Technical problems
Post by: Myth on July 23, 2008, 09:46:06 AM
Oh...  :oops:   Sorry for the misconception....  I stand corrected.